{"id":1538,"date":"2019-01-26T14:31:28","date_gmt":"2019-01-26T13:31:28","guid":{"rendered":"http:\/\/www.begagnatlagret.se\/?page_id=1538"},"modified":"2019-02-13T20:10:07","modified_gmt":"2019-02-13T19:10:07","slug":"preheater-tower","status":"publish","type":"page","link":"https:\/\/hoganasborgestad.com\/fi\/segments\/cement\/preheater-tower\/","title":{"rendered":"Preheater Tower"},"content":{"rendered":"\n<h1 class=\"wp-block-heading\">PREHEATER TOWER<\/h1>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Achieve capacity and energy benefits in your preheater.<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The design of the preheater system is a major factor for efficient cement production. Its design and complexity have evolved rapidly thanks to growing production volumes and increasing energy costs.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Today\u2019s dry process kilns, coupled to multiple-stage preheater systems, offer 20 times more capacity than similarly sized wet-process kilns. The thermal efficiency and capacity of a modern cement-making operation is very high \u2013 but can be even higher with the right refractory solutions.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">In this section, we deal specifically with the following areas of the preheater tower:<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Cyclone \u2013 Gas ducts \u2013 Meal pipes<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\"><em>Click to enlarge<\/em><\/p>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter is-resized\"><a href=\"https:\/\/www.hoganasborgestad.com\/wp-content\/uploads\/2019\/01\/Total-cyclone_riser_meal_pipe.png\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hoganasborgestad.com\/wp-content\/uploads\/2019\/01\/Total-cyclone_riser_meal_pipe-453x1024.png\" alt=\"\" class=\"wp-image-1575\" width=\"113\" height=\"256\" srcset=\"https:\/\/hoganasborgestad.com\/wp-content\/uploads\/2019\/01\/Total-cyclone_riser_meal_pipe-453x1024.png 453w, https:\/\/hoganasborgestad.com\/wp-content\/uploads\/2019\/01\/Total-cyclone_riser_meal_pipe-133x300.png 133w, https:\/\/hoganasborgestad.com\/wp-content\/uploads\/2019\/01\/Total-cyclone_riser_meal_pipe.png 500w\" sizes=\"auto, (max-width: 113px) 100vw, 113px\" \/><\/a><\/figure><\/div>\n\n\n\n<p class=\"wp-block-paragraph\">The objective of the cyclone system is to support greater thermal efficiency, and greater kiln capacity. H\u00f6gan\u00e4s Borgestad has developed refractory solutions that allows you to:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>Operate under increasingly high temperatures<\/li><li>Withstand the chemical attack of alkalis, chlorine, sulfur and transition metals<\/li><li>Meet the construction requirements of ever-larger cyclone units<\/li><li>Provide the smooth, non-wetting surfaces that support optimal airflow and reduce or eliminate build-ups<\/li><\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Our refractory solutions are listed on the table below:<\/p>\n\n\n<div id=\"tablepress-2-scroll-wrapper\" class=\"tablepress-scroll-wrapper\">\n\n<table id=\"tablepress-2\" class=\"tablepress tablepress-id-2 font-sm tablepress-responsive\">\n<thead>\n<tr class=\"row-1\">\n\t<th class=\"column-1\">Area  \/  Temperature (\u00b0C)\t<\/th><th class=\"column-2\">Processing Conditions\t<\/th><th class=\"column-3\">Monolithic solution\t<\/th><th class=\"column-4\">Brick solution\t<\/th><th class=\"column-5\">Energy Saving brick solution<br \/>\n<\/th>\n<\/tr>\n<\/thead>\n<tbody class=\"row-striping row-hover\">\n<tr class=\"row-2\">\n\t<td class=\"column-1\">Cyclone \/ Gas Ducts<br \/>\nUpper stages<\/td><td class=\"column-2\">Very mild abrasion<br \/>\nNo Chemical attack<br \/>\nNo Build-up<\/td><td class=\"column-3\">H\u00d6GAN\u00c4S CAST CC 30<br \/>\nH\u00d6GAN\u00c4S CAST CC 40<\/td><td class=\"column-4\">Viking 220\/Viking 330<br \/>\nInsulation <br \/>\n<br \/>\n SUPER 1100 E\/Slabs<br \/>\n HIPOR 450\/brick<\/td><td class=\"column-5\">Cyclone stage 1\/external shell T=70\u00b0C<br \/>\nViking 330 (114mm)<br \/>\nInsulation<br \/>\n<br \/>\nH\u00d6GAN\u00c4S INSUL 450\/brick (38mm)<br \/>\nCyclone stage 2\/external shell T=83\u00b0C<br \/>\n<br \/>\nViking 330 (114mm)<br \/>\nInsulation<br \/>\n<br \/>\nH\u00d6GAN\u00c4S INSUL 450\/brick (50mm)<\/td>\n<\/tr>\n<tr class=\"row-3\">\n\t<td class=\"column-1\">Mid stage<br \/>\n600-800\u00b0C\t<\/td><td class=\"column-2\">Abrasion<br \/>\nMild Chemical  attack<\/td><td class=\"column-3\">H\u00d6GAN\u00c4S CAST LC 40 AR<\/td><td class=\"column-4\">Viking 220\/Viking330<br \/>\nInsulation <br \/>\n<br \/>\nSUPER 1100 E\/slabs<br \/>\nHIPOR 450\/brick<\/td><td class=\"column-5\">Cyclone stage 3\/external shell T=93\u00b0C<br \/>\nViking 330 (114mm)<br \/>\nInsulation<br \/>\n<br \/>\nH\u00d6GAN\u00c4S INSUL 450\/brick (64mm)<br \/>\nCyclone stage 4\/external shell T=101\u00b0C<br \/>\n<br \/>\nViking 330 (114mm)<br \/>\nInsulation<br \/>\n<br \/>\nH\u00d6GAN\u00c4S INSUL 450\/brick (76mm)<\/td>\n<\/tr>\n<tr class=\"row-4\">\n\t<td class=\"column-1\">Cyclone \/ Gas Ducts<br \/>\nLower stages<br \/>\n800 \u2013 1000\u00b0C <\/td><td class=\"column-2\">Abrasion<br \/>\nAlkali attack<br \/>\nBuild-up<br \/>\nHigh temperature<\/td><td class=\"column-3\">H\u00d6GAN\u00c4S CAST \/GUN LC 50 AR<br \/>\nH\u00d6GAN\u00c4S CAST \/GUN LC S10 (WITH AF)<br \/>\nInsulation<br \/>\n<br \/>\nH\u00d6GAN\u00c4S INSUL CC 1,5L<\/td><td class=\"column-4\">Viking 330<br \/>\nSevere conditions <br \/>\n<br \/>\nAlsic 500<br \/>\nInsulation <br \/>\n<br \/>\nSUPER 1100 E\/slabs<br \/>\nHIPOR 450\/brick<\/td><td class=\"column-5\">Cyclone stage 5\/external shell T=109\u00b0C<br \/>\nViking 330 (114mm)<br \/>\nInsulation<br \/>\n<br \/>\nH\u00d6GAN\u00c4S INSUL 450\/brick (76mm)<br \/>\nSevere conditions<br \/>\n<br \/>\nAlsic 500 (114mm)<br \/>\nInsulation<br \/>\n<br \/>\nH\u00d6GAN\u00c4S INSUL 450\/brick (76mm)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\">Calciner \u2013 Riser duct<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\"><em>Click to enlarge<\/em><\/p>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter is-resized\"><a href=\"https:\/\/www.hoganasborgestad.com\/wp-content\/uploads\/2019\/01\/Calciner.png\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hoganasborgestad.com\/wp-content\/uploads\/2019\/01\/Calciner-260x1024.png\" alt=\"\" class=\"wp-image-1577\" width=\"65\" height=\"256\" srcset=\"https:\/\/hoganasborgestad.com\/wp-content\/uploads\/2019\/01\/Calciner-260x1024.png 260w, https:\/\/hoganasborgestad.com\/wp-content\/uploads\/2019\/01\/Calciner-76x300.png 76w, https:\/\/hoganasborgestad.com\/wp-content\/uploads\/2019\/01\/Calciner.png 500w\" sizes=\"auto, (max-width: 65px) 100vw, 65px\" \/><\/a><\/figure><\/div>\n\n\n\n<p class=\"wp-block-paragraph\">Due to higher operating temperature, chemical attack is a more severe problem in the calciner than in the cyclones. High refractoriness and good resistance to thermal shock are also necessary, especially around the burner blocks.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">In the lower, hotter part of the preheater system, chemical influences are the cause and can affect both straight and curved duct sections. Riser duct connected to calciner suffers often from build-up problems. In riser ducts connected to cyclones, build-ups are usually caused by a venturi effect. This occurs mostly in the curved sections of the duct. The closer the duct is to the \u2019hot\u2019 end of the preheater system, the greater the risk of alkali penetration and refractory spalling. Where alkalis have penetrated to a depth of 20-30 mm, the refractory can expand 10 times more than normal, causing spalling. If this process is allowed to continue, the wall could collapse. To keep alkaline vapor from condensing, the amount of insulation should be reduced.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Our refractory solutions are listed on the table below:<\/p>\n\n\n<div id=\"tablepress-3-scroll-wrapper\" class=\"tablepress-scroll-wrapper\">\n\n<table id=\"tablepress-3\" class=\"tablepress tablepress-id-3 font-sm tablepress-responsive\">\n<thead>\n<tr class=\"row-1\">\n\t<th class=\"column-1\">Area  \/  Temperature (\u00b0C)\t<\/th><th class=\"column-2\">Processing Conditions\t<\/th><th class=\"column-3\">Monolithic solution\t<\/th><th class=\"column-4\">Brick solution\t<\/th><th class=\"column-5\">Energy Saving brick solution<br \/>\n<\/th>\n<\/tr>\n<\/thead>\n<tbody class=\"row-striping row-hover\">\n<tr class=\"row-2\">\n\t<td class=\"column-1\">High temperature<br \/>\n800- 1200\u00b0C<\/td><td class=\"column-2\">Alkali corrosion and infiltration<br \/>\nThermal shock<br \/>\nHigh temperature<\/td><td class=\"column-3\">H\u00d6GAN\u00c4S CAST \/GUN LC 50 AR<br \/>\nSevere Conditions<br \/>\n<br \/>\nH\u00d6GAN\u00c4S CAST LC 60 AR<br \/>\nH\u00d6GAN\u00c4S CAST LC 75 AR<br \/>\nH\u00d6GAN\u00c4S CAST\/GUN LC S10<br \/>\nInsulation<br \/>\n<br \/>\nH\u00d6GAN\u00c4S INSUL CC 1,5L<\/td><td class=\"column-4\">Viking 330<br \/>\nAlex (hot zone calciner)<br \/>\nSevere conditions\/build ups<br \/>\n<br \/>\nAlsic 500(Riser duct)<br \/>\nInsulation<br \/>\n<br \/>\nH\u00d6GAN\u00c4S INSUL M E\/brick<br \/>\nHIPOR 450\/brick<br \/>\nSuper 1100E<\/td><td class=\"column-5\">Viking 330 (230-300mm)<br \/>\nSevere conditions<br \/>\n<br \/>\nAlsic 500(Riser duct\/combustion chamber 230-300mm)<br \/>\nSilox60(TAD)<br \/>\nInsulation<br \/>\nInsulation 1: Porosil 23\/brick<br \/>\nInsulation 2: H\u00d6GAN\u00c4S INSUL 450\/brick<\/td>\n<\/tr>\n<tr class=\"row-3\">\n\t<td class=\"column-1\">Normal temperature<br \/>\n400- 800\u00b0C<\/td><td class=\"column-2\">Mild abrasion\t<br \/>\n<\/td><td class=\"column-3\">H\u00d6GAN\u00c4S CAST CC 30<br \/>\nH\u00d6GAN\u00c4S CAST CC 40<\/td><td class=\"column-4\">Same as above\t<\/td><td class=\"column-5\">Same as above\t<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>PREHEATER TOWER Achieve capacity and energy benefits in your preheater. The design of the preheater system is a major factor for efficient cement production. Its design and complexity have evolved rapidly thanks to growing production volumes and increasing energy costs. Today\u2019s dry process kilns, coupled to multiple-stage preheater systems, offer 20 times more capacity than &#8230; <a title=\"Preheater Tower\" class=\"read-more\" href=\"https:\/\/hoganasborgestad.com\/fi\/segments\/cement\/preheater-tower\/\" aria-label=\"Lue lis\u00e4\u00e4 aiheesta Preheater Tower\">Read more<\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"parent":1100,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"page-nohero.php","meta":{"footnotes":""},"class_list":["post-1538","page","type-page","status-publish"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Preheater Tower - H&ouml;gan&auml;s Borgestad<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/hoganasborgestad.com\/segments\/cement\/preheater-tower\/\" \/>\n<meta property=\"og:locale\" content=\"fi_FI\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Preheater Tower - H&ouml;gan&auml;s Borgestad\" \/>\n<meta property=\"og:description\" content=\"PREHEATER TOWER Achieve capacity and energy benefits in your preheater. The design of the preheater system is a major factor for efficient cement production. Its design and complexity have evolved rapidly thanks to growing production volumes and increasing energy costs. Today\u2019s dry process kilns, coupled to multiple-stage preheater systems, offer 20 times more capacity than ... 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